A polyurethane sprayed RV roof is a seamless, spray-applied protective coating that creates a durable, waterproof membrane across the entire roof surface. 

Unlike rubber (EPDM/TPO) or fiberglass roofs that use multiple seams and adhesives, a sprayed polyurethane system forms a single-piece, fully adhered coating.

It is especially effective at preventing leaks, extending roof life, and improving insulation. The coating bonds to nearly any RV roof material and can restore roofs that would otherwise need full replacement.

A correctly installed polyurethane sprayed roof typically lasts 15–25 years, depending on maintenance and environmental exposure.

Polyurethane is highly UV-resistant, flexible, and extremely durable. Since it has no seams, the most common points of failure—seals and joints—are greatly reduced.

Most installers (including professional RV repair facilities) provide multi-year warranties, which may be extended with periodic recoatings.

Polyurethane sprayed roofs offer several major benefits:

✔ Seamless & Waterproof

No seams = no weak points where leaks can start.

✔ Superior UV and Weather Resistance

Polyurethane withstands sun, rain, wind, and temperature extremes better than many factory roofs.

✔ Adds Structural Strength

The foam-like nature of polyurethane adds light insulation and rigidity to aging roofs.

✔ Energy Efficient

The bright white surface reflects heat, reducing interior temperatures and AC usage.

✔ Low Maintenance

No resealing seams, no replacing cracked rubber, and no chalking like fiberglass.

✔ Can Restore Rather Than Replace

Often applied over old roofing, saving thousands of dollars compared to a full roof tear-off.

Most sprayed polyurethane roof installations take 1–3 days, depending on:

Roof size

Amount of prep work required (removing old coatings, fixing water damage, etc.)

Weather conditions (temperature and humidity affect cure time)

The process typically includes:

Cleaning and prepping the old roof

Repairing decking or water-damaged areas

Masking and protecting sidewalls

Spraying the polyurethane material

Applying a UV-stable topcoat

You’ll usually be able to use your RV within 24 hours after completion.

The cost varies depending on RV size and condition, but most RV polyurethane sprayed roofs range from:

$120–$200 per linear foot

or

$6,500–$12,000 total cost, depending on class/length and required repairs.

Factors that affect the price:

RV length and roof complexity

Pre-existing damage

Number of vent covers, skylights, and AC units

Prep and masking time

Thickness of coating required

Sprayed roofs are generally more affordable long-term because they eliminate many future maintenance costs and can outlast standard RV roofing systems.

No.  We remove and strip the old RV roof off.  We inspoect the deck for any damage, and replace any damaged components prior to spraying your new roof.